|
| |
| Tobacco Handling And Processing |
For the tobacco industry, Cybernetik has been manufacturing specialized processing equipment for all stages of tobacco processing. We have been supplying automated tobacco handling and processing equipment for the past 20 years. We have expertise in designing and developing complete lines to cater to all requirements of the tobacco industry.
Our equipment includes:
- Tobacco cleaning lines to include feeding/picking conveyors, trommels
- Tobacco threshing lines to include conditioners, threshers, lamina and stem classifiers , gyro-sifters etc
- Tobacco processing and flavoring lines to include blenders, flavor preparation systems ( casing kitchens), bagging stations etc
- Tobacco roasting plants
|
|
|
|
|
| Starch Processing Plants |
Cybernetik Technologies has more than 20 years of experience in manufacturing high end pharmaceutical grade equipment. Starch powder is produced by milling of corn, maize and other agro based products. Our starch processing systems are used to sterilize this starch powder to make it usable in the pharmaceutical industry. The heart of this system is the paddle-type sterilizer and cooler, which ensures removal of all bacteria and makes the starch usable in the pharmaceutical industry.
- They are highly efficient, mechanically agitated, indirect heat transfer devices that add or remove heat from a process mass.
- They are used for drying, heating, cooling, pasteurization, crystallizing, and reacting of pastes, cakes, powders, and granules.
- Dual counter-rotating shafts with unique intermeshing wedge shape paddles produce intimate mixing and optimize heat transfer.
- The use of hollow paddles for heat transfer results in a compact machine.
- The heat transfer medium: steam, oil, thermal fluid, water, or glycol is isolated from the process mass.
- Vapor tight designs for applications with volatile organic compounds (VOCs) or hazardous materials.
- Temperature sensitive materials can be dried at low temperatures under vacuum.
- Maximum capacity of 4 ton/hour
The sterilizers can be further integrated with our storage, conveying and packaging systems, such as:
- Storage silos
- Screw conveyors for powder conveying
- Dense phase pneumatic conveyors
- Turbo sifters to achieve pharma grade powder size
- Metal detectors for removing any contamination
- Automatic bagging machines with integrated sealing, printing, weighing and rejection stations
- Robotic palletising systems with automatic pallet loading
The resultant sterilized starch powder has many applications, such as:
- Maize starch is used as a base in the preparation of vitamin-C antibiotics, filler in pills & capsules.
- Corn Starch & Glucose are used as filler in pills & capsules.
- Starch & Glucose are used to coat bitter tasting pills.
- IP/BP ( pharmaceutical) grade maize starch is useful as a tablet binder and disintegrating agent in dispersible tablets
All our systems can be monitored through user-friendly SCADA systems and can be integrated with up-stream and down-stream existing systems. These systems are built in Stainless steel 316 and are manufactured under hygienic conditions.
|
|
|
|
|
| Critical Fluid Extraction |
Cybernetik has developed a state of the art supercritical fluid extraction system that can help increase extraction efficiency and yield of oils and oleoresins, in comparison to traditional extraction techniques. The system can be used for extraction from herbs and spices such as oregano, hops, turmeric etc.
When carbon dioxide is compressed and heated to a certain pressure and temperature, it is referred to as a supercritical fluid. In this state, carbon dioxide exhibits solvating properties of a liquid and the diffusivity of a gas. This makes it a powerful medium for extraction of natural oils from organic materials.
The system consists of a high pressure system ranging from 300 to 600 bar with high end pumping technology, extraction vessels, gas-liquid separation chambers and complex pressure regulating valves. All these equipment are controlled and monitored through a user-friendly HMI and SCADA system.
The benefits of using SCFE systems by Cybernetik include:
- Higher extraction efficiency
- FDA approved process due to use of carbon dioxide as a separation medium
- High product purity
- Negligible decomposition and damage of extracted oils due to mild processing temperatures
- Easy to clean and maintain. Different oils can be extracted from the same system.
- Lower operational costs due to reusability of the carbon dioxide
Cybernetik offers fully automatic as well as semi-automatic systems, based on the production scale of the user.
Capacities available:
- 5 liters
- 25 liters
- 100 liters
(capacities indicate the volume of the extraction vessel, i.e volume of the natural product that oils will be extracted from)
Applications:
- Decaffeinating of coffee and tea
- Extraction of essential oils and oleoresins
- Extraction of flavors from natural resources
- Extraction of ingredients from spices and red peppers
- Extraction of fat from food products
- Fractionation of polymeric materials
|
|
|
|
|
| Industrial Mixers |
Cybernetik believes in providing solutions for increasing productivity and reducing losses during food handling and processing. Our food processing solutions include industrial mixers of various types that can be used in the chocolate, bakery, dairy, spices as FMCG industries. Our industrial mixers are available in different sizes based on production rates and type of product.
Key features include:
- Stainless steel 304/ 316 sanitary construction
- Ergonomic design
- Easy to clean and maintain
- Modular in nature and can be integrated seamlessly with upstream and downstream equipment
Based on the product as well as requirement for batch type or continuous process, we can offer different types of industrial mixers, such as:
- Intermediate bulk carrier blenders
- Sigma mixers
- Ribbon blenders
- Continuous mixers
- Plough share and twin plough share mixers
Our mixers can be further integrated with upstream and downstream equipment , such as:
- Powder conveying systems
- Granulating, WDG systems
- Automatic bagging machines
- Robotic handling systems
|
|
|
|
|
| Spice Processing And Handling Equipments |
Cybernetik has been building state of the art processing and handling systems for the spice processing industry. We have catered to all the major manufacturers of spices in India. All our equipment is built to meet international food grade standards, can be offered in Stainless steel 304 and 316, can be completely automated and can include state of the art SCADA and control systems.
For the spice processing industry, we have manufactured:
- Pounding mills
- Intermediate bulk carriers (IBC)
- IBC Blenders
- Infrared dryers
- Spice conveying systems
- Spice roasting plants
Our systems are completely customizable to cater to unique needs of customers and are put through rigorous quality, safety and ergonomic tests.
|
|
|
|
|
| Bag And Drum Handling Equipments |
Cybernetik Technologies manufactures different types of bag and drum handling systems for the food industry. Using food grade materials, sophisticated controls and user friendly human machine interfaces, we build modular systems that can be either seamlessly integrated into existing systems or be part of complete turnkey lines.
Our bag and drum handling systems include both receiving feeding systems as well as end of line systems.
Our equipment is manufactured as per food industry standards and have following key features:
- Design and manufacturing as per CGMP standards
- Stainless steel 304 and 316 sanitary and food grade construction
- Sophisticated controls with distributed drives
- Ergonomic design
- Easy to clean and maintain
Our modular systems include:
- Big bag loading and unloading systems
- Small bag dump stations
- Bag slitting machines for dust free powder removal
- Drum tilting stations
- Drum evacuation systems
As all our systems are modular, they can be integrated upstream and downstream with other handling and processing equipment such as:
- Food grade mixers
- Food conveying solutions
- Food storage solutions
- Robotic palletising and depalletising systems
|
|
|
|
|
| Robotic Palletiser |
Cybernetik Technologies has gained expertise in providing modular, high technology end of line automation solutions. As a part of this offering, we design and install robotic palletising solutions for a wide range of industries. Our palletising systems are economical, easy to use and efficient. These systems can be integrated with all the major 6-axis robots. For the food industry, all equipment is built to cater to food handling standards and clean room technologies.
We can provide palletising solutions for all products such as:
- Bags and sacks
- Drums
- Pails
- Boxes and Cartons
Features of Cybernetik robotic palletisers include:
- Modular design that can be customized according to plant layout
- Use of servo or pneumatic end of arm grippers for high speed applications
- Ability to handle variations in products through use of 2D/3D vision systems
- Automatic end of arm tool changing to provide flexibility in operations
Advantages of our palletising systems include:
- Customized, easy to use HMI and SCADA system for system monitoring
- Easy integration with upstream and downstream equipment
- Complete documentation, training and 1 year system guarantee
Owing to the fact our systems are modular in design, they can be integrated with upstream and downstream equipment like:
- Automatic bagging and drum filling machines
- Stretch wrapping machines
|
|
|
|
|
| Stretch Wrapping Machine |
Unlike traditional turntable concept that is designed to rotate the job, the stretch wrapping machine rotates only its carriage, without disturbing the job. By avoiding spinning of job, we ensure no damage is done even internally to the job. The robust construction ensures minimal maintenance even when run 24 X 7. It is a total inline packaging solution which requires no additional labor or equipment.
Key features:
- Completely Inline.
- The geometry and position of the carton is unchanged.
- Requires minimal floor space.
- Wi-Fi equipped.
- Smart operator interface
- Seamless integration with upstream robotic palletizing systems, pick and place systems and conveyors
|
|
|
|
|
| Automatic Bagging Systems |
Cybernetik can provide fully automated packing lines for low, medium and high production capacities. Our Automatic Bagging Machine can deliver precision filling and ensure the highest level of performance and reliability, whilst providing ease of operation and maintenance. With the automatic bagging system, we can provide a complete solution for automated bag filling, conditioning, sealing and quality checking which can be coupled with any manual or automated palletising system. Optional Ethernet connectivity enables both local and remote monitoring and data analysis using the SCADA system.
Features:
- Automated bag filling and closing operation
- Multiple bag stacking and presenting system
- Loss-in-weight feeding for accurate powder filling
- Inline bag stitching, printing, labelling, weighing and bag conditioning operations
- Handles a wide range of bag sizes and types
- Range of filling capacities
- Stainless steel construction
- Compliance with EU/US hygiene standards like USFDA and EHEDG
- Compliance with EU/US manufacturing standards like CE and CGMP regulations
- Seamless integration with other existing equipment in the plant
- Modular link plastic belt to all conveyors
- Ease of operation and maintenance
- User friendly HMI
- Optional connectivity to remote SCADA systems
- Interfacing with palletising systems
- Fully integrated control and operation
Additional Options:
- Powder sampling
- CIP cleaning
- Hazardous area compliance
|
|
|
|
|
| Sludge Dewatering Systems |
Cybernetik Technologies manufactures sludge dewatering systems that work on the principle of centrifugal action for solid-liquid separation. The system is completely automatic and can reduce percentage content of water from 80% down to 20-30%. The system consists of a vertical centrifuge that rotates at 3000rpm.
It can be used for solid liquid separation in industries such as automotive, glass filtration, paint filtration etc. This system can be used to increase production by extending the life of liquids as well as reducing the volume of waste in the process.
Key features:
- Maintenance free operation
- Complete stainless steel design to prevent corrosion
- Integrated safety using vibration sensors and safety controls
- User friendly HMI
|
|
|
|
|
| Tire Recycling Plants |
Cybernetik has built and installed systems used in tire recycling and rubber recycling industries. We have built conveying, sifting, and bagging systems. Recycling of tire is an important sector whose problems we address as the recycling of urban waste is going to be critical for a sustainable future.
Our systems include:
Conveying Equipment
- Tumble back feeders
- Belt conveyors
- Screw conveyors
Screening Systems
- Vibratory sifters
- Trommels
Bagging Systems
- Automatic bagging machines
- Semi-automatic bagging machines.
|
|
|
|
|
|
|
|
|
